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Heavy Machinery Manufacturing

Our product range includes a wide range of submerged arc welding equipment, super 400 oxygen plasma cutting machines, integraph plasma cutting system, super 200 oxygen plasma cutting machines, monograph cnc controlled cutting machine and ik-2500 g oxy-fuel coordinates cutting machine.

SUBMERGED Arc Welding Equipment

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SUBMERGED Arc Welding Equipment
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Approx. Rs 4.5 Lakh / NumberGet Latest Price

Product Details:
Power SourcePS 1200 (F)
Welding TypeSAW
Model NumberMaestro 1200(F)
BrandADOR
Phase3
Model TypeTHYRISTOR CONTROLLED
Automatic GradeSemi-Automatic
Output Current200-1200
Weight390 KG

  • These welding equipments/outfits are recommended for SAW welding of heavy duty longitudinal structuares like girder, I-beams, plus beam welding applications, where high deposition rates and welding productivity are desired.
  • Ideal choice for butt weld, fillet weld, double V joint welding of plates as required in ship building industry, railway, construction of bridges, components of earth moving equipments etc.
  • Most suitable for thick plate welding applications where X ray quality welding with excellent mechanical properties and good finish of weld beads are essential good finish of welded joints/jobs is very important SAW.

SALIENT FEATURES :

  • Rugged and strong power source, tractor or boom mounted welding head, wire feed mechanism, spool holder, horizontal & vertical slides and feather touch control panel.
  • Highly reliable THYRISTOR based power source and THYRISTOR controlled wire feeder, carriage drive and X / Y / Z axismotion controls in case of boommounted head,makes these outfits a real work horse SAWwelding outfits for heavy fabrication workshops and project site.
  • Trouble-free operation – Negligible maintenance required for power source and welding head.
  • Option of Tractor mounted or Boom mounted heads are available depending on different application requirements.
  • Precise setting of weld parameter – Stepless infinitely variable Voltage adjustments through potentiometer stepless control of wirefeed speed as well as tractor speed.
  • Swivelling and Tilting arrangement of weld head ensures access to difficult welding areas, specially for fillet welding and jobs with wide range of dimensions/sizes.
  • Strong horizontal and vertical slides – smooth and jerkfree movements enables precise adjustment of welding head along the seam even during welding.
  • Flux hopper of adequate capacity (10kgs/7litr) ensures long and interrupted weld seams.
  • Operator friendly controls – Wire inch push button, OCV check push button, set/weld switch, carriage ON / OFF, UP / DOWN switch, Voltmeter/Ammeter, carriage speed adjustments provided on the control panel. Facilty to check carriage speed and OCV prior to start of welding sequence.
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Super 400 Oxygen Plasma Cutting Machines

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Super 400 Oxygen Plasma Cutting Machines
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Approx. Rs 2.4 Lakh / UnitGet Latest Price

Product Details:
Duty Cycle100 %
Rated output current400A
Current range100 - 400 A
Plasma gasOxygen + nitrogen / oxygen
Secondary gasNitrogen / oxygen (Plasma ace 400)/air
Cooling systemWater coolant circulation unit (active cooling/waterchiller)

Super 400 Oxygen Plasma Cutting Machines are theSuper series of oxygen plasma cutting machines have canceled out the taper angles inherent to conventional plasma cutting and perpendicular cutting operations can now be performed. The technology that makes this possible features KOIKE Sanso's unique dual turning system to deliver minimal rounding of the cutting surface upper edge and high-quality cutting surface. The service life of consumables, a problem which plasma cutting has grappled with for many years has been solving by utilizing the companies unique gas control system and by introducing improvements in the electrode manufacturing system, consumables now last much longer and have a stable performance compared with those made by other companies.

Features

Highly accurate height control and response have been attained by combining the machines in the Super series with the companies own "Dr. Elec III*" which achieves height control.
Arc voltage height sensing and stand-off control function.
Electrode life monitoring function (countdown system from 100%).
The automatic condition setting function using NC data.
Good-quality cutting surfaces are bowed the order of the day thanks to the more ideal height control.
Also provided is an electrode life monitoring function which prevents the kind of defective cutting caused when the consumables reach the end of their service life.
Longer consumables life.


Details
Super 400
Power source3, 200/220V, 50/60Hz*
Rated output current400A
Current range100400A
Duty cycle100%
Plasma gasOxygen + nitrogen / oxygen**
Secondary gasNitrogen / oxygen (Plasma ace 400)**/air
Cooling systemWater coolant circulation unit (active cooling/waterchiller)
Super 400
Max. working current400A
Duty cycle100%
Torch headQuick disconnect
Cooling systemWater cooling
Tip bore dia.2.5 mm (260A), 3.0 mm (350A)
Reference for speed and capacity (plasma torch)Straight line, single torch, mild steel, no surface protection, plate thickness 10 mm, 260 A power speed 3750 mm/min +-5%
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Integraph Plasma Cutting System

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Integraph Plasma Cutting System
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Approx. Rs 1.75 Lakh / UnitGet Latest Price

Product Details:
Effective cutting width1,560 mm
Effective cutting length3,100 mm
Cutting thickness1.2 - 40 mm
SpeedCut: up to 6, Pos: up to 60, 000 mm
Plasma cutting unitSuper 200 / Super 400
Cutting height setting unitArc voltage

Our new Integraph Plasma Cutting Systemwith CNC technology and has been designed as an all-in-one solution for automated cutting processes. The compact system is delivered in one piece and ready for operation after a short installation period.

The light structure of the torsion-resistant aluminum gantry allows for positioning speeds of up to 60,000 mm/min. High positioning accuracy and cutting precision are ensured by the double rack and pinion drive with brushless AC motors.

The integrated cutting table is provided with a exhaust equipment with ventilation flap control.

The newly developed INTX NC control system allows for facilitated operation via the unique KOIKE userinterface. Data transmission is achieved by network, PC card or USB. The interface is fitted with onboard CAD/CAM functionality.

Features
  • INTEGRAPH has motors on both sides to provide dual-side drive control, for high-precision, high-quality cutting performance.
  • Fast feed speed of 60 m/min have is achieved by using an aluminum frame.
  • The unit is lightweight, yet strong.
  • Cylinder-switchable dust collection duct and push fan collect dust only from around the cutting area, and provide high dust collection capacity.
  • pull-out drawer-type slag collector simplifies slag removal


Details
1,560 mm
Effective cutting length3,100 mm
Cutting thickness1.2 - 40 mm
SpeedCut up to 6,000 mm, Pos up to 60,000 mm
ControllerINTX
Control panel positionRight-hand side
Y-axis drive systemDual-side rack & pinion
X-axis drive systemRack & pinion
Z-axis drive systemBall screw & linear guide
Initial height setting unitSmarttouch
Cutting height setting unitArc voltage
Plasma cutting unitSuper 200 / Super 400*
X-axis drive systemOptional
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Super 200 Oxygen Plasma Cutting Machines

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Super 200 Oxygen Plasma Cutting Machines
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Approx. Rs 1.6 Lakh / UnitGet Latest Price

Product Details:
Input voltage200/220 or 400/440 VAC, 50/60Hz, 3-phase
Input capacity55 KVA
Output load voltage200V
Output current30 - 200 A
No load voltage385 V
Duty cycle rating100%
Current controlInverter control

Super 200 Oxygen Plasma Cutting Machines are theSuper series of oxygen plasma cutting machines have canceled out the taper angles inherent to conventional plasma cutting and perpendicular cutting operations can now be performed. The technology that makes this possible features KOIKE Sanso's unique dual turning system to deliver minimal rounding of the cutting surface upper edge and high-quality cutting surface. The service life of consumables, a problem which plasma cutting has grappled with for many years has been solves by utilizing the companies unique gas control system and by introducing improvements in the electrode manufacturing system, consumables now last much longer and have a stable performance compared with those made by other companies.

Features

  • A powerful 200-ampere plasma precision cutting system.
  • A multi-purpose cutting system for mild steel and non-ferrous metal (stainless steel)
  • Cutting capacity over an extensive range of thicknesses; from thin sheets to thick plates.
  • Perpendicular cutting free from drag line delay
  • Common cutting; in cutting plates with a thickness not exceeding 6 mm, perpendicular surfaces on both sides of the cut line are obtained. This provides common cutting where both pieces can be used as products, and also reduces the cutting speed and running cost, accordingly.
  • Cassette type torch head.


Details

Input voltage200/220 or 400/440 VAC, 50/60Hz, 3-phase
Input capacity55KVA
Output load voltage200V
Output current30200A
No-load voltage385V
Duty cycle rating100%
Current controlInverter control
Plasma gasCutting of mild steel / oxygen and air. Cutting of non-ferrous metal (stainless steel) / N2, ArN2, CO2
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Monograph CNC Controlled Cutting Machine

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Monograph CNC Controlled Cutting Machine
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Approx. Rs 16 Lakh / UnitGet Latest Price

Product Details:
Cutting width1500 mm
Cutting length3000 mm
Table working height770 mm
Cutting speedMin. 50 Max. 6000 mm/min
Positioning speed36000 mm/min
Type of drivePrecision Rack and Pinion

The Monograph CNC Controlled Cutting Machineis a robust high-quality CNC controlled cutting machine, suitable for economical and good quality cutting of metals up to 20mm (depending on machine configuration).

The MONOGRAPH is a 'plug and cut' machine, rail and cutting table are one integral construction. This compact design enhances the stiffness of machine and floor space efficiency. The design of the table with rear exhaust allows maximum fume extraction. Positioning accuracy is facilitated through the use of precision AC Servo Motors and Planetary Gears attached directly to the Rack and Pinion. This design is extremely reliable and offers a high positioning accuracy, with backlash-free gears and traverse speeds of up to 36.000 mm/min. The combination of the latest CNC technology, Hypertherm's Powermax plasma system, robust frame construction and ease of use do create an economical cutting machine for many applications.

Features
  • Strong and stiff machine construction
  • Choice of plasma units
  • 'Plug and Cut' Design - installed in almost no time
  • Almost maintenance free
  • Easy to use CNC controller with 15" touchscreen
  • Direct DXF import
  • Automatic height control (depends on machine configuration)
  • Pneumatic floating head for thin sheet metal (depends on the machine configuration)

Details
Cutting width1500 mm
Cutting length3000 mm
Z-axis drive systemPneumatic Floating Head 100 mm / ball screw & linear guide 120 mm
Table working height770 mm
Cutting speedMin. 50 Max. 6000 mm/min
Positioning speed36000 mm/min
Drive systemAC Servo motors with low backlash gearboxes
Positioning accuracy+/- 0,3 mm
Type of drivePrecision Rack and Pinion
CNC controlKARCNC with 15' touchscreen
ControlLeft side
Plasma systemHypertherm Powermax 1000 / 1250 / 1650
Cutting thickness6 mm (PM 1000)
16 mm (PM 1250)
20 mm (PM 1650)
Maximum cutting table load500 kg
Machine height1620 mm
Machine width2115 mm
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IK-2500 G Oxy-Fuel Coordinates Cutting Machine

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IK-2500 G Oxy-Fuel Coordinates Cutting Machine
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Approx. Rs 16.5 Lakh / UnitGet Latest Price

Product Details:
ModelIK-2500
Sampling controlHL-93 or HL-83 (scale 1:1)
Stitch WidthMin 0,8 mm
Scanning Accuracy+/- 0.25 mm
Kerf widthMaximum of 3 mm
Six cutting nozzles5-30 mm material thickness
Connecting lead12 m length
Adaptation transformer220V-110V

The IK-2500 G Oxy-Fuel Coordinates Cutting Machineis an oxy-fuel coordinates cutting machine with photoelectric sampling control HL-93 or HL-83 (scale 11) for contour cuts (edge scanning of drawing lines with minimum 0,8 mm stitch width). The scanning accuracy is of line edge. With the help of the kerf compensation ring, the kerf width can be regulated to a maximum of 3 mm.

The drive in X/Y-axis results from two dc-servo motors. The mechanical couplings simplify the easy positioning of the machine before starting the cutting process.

The IK-2500 G can be equipped with manual or motorized height adjustment. The electrical torch attachment is advantageous especially for the simultaneous use of multiple cutting torches.
For CNC-operations two different controllers are available.

Features
  • HL-93/HL-83 sample control
  • The precise and quiet machine running
  • Simple installation
  • Easy operation
  • A wide range of accessory institutions

Scope of delivery
  • Basic machine
  • Guide rail
  • Sample table
  • Magnetic valves for burning gas and oxygen
  • Hole piercing valve
  • Two burner supports (manual, motorized or capacitive height adjustment)
  • Two machine torches
  • Tool set
  • Operation instructions
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Super 400 Plasma Power Source Oxygen Plasma Cutting Machine

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Super 400 Plasma Power Source Oxygen Plasma Cutting Machine
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Approx. Rs 32.5 Lakh / UnitGet Latest Price

Product Details:
Automatic GradeAutomatic
Voltage (V)230 V
Frequency (Hz)50 / 60 Hz
MaterialMS
FinishingPolished, Powder Coated
ApplicationIndustrial, Commercial
Power SourceOxygen

Super 400 Plasma Power Source Oxygen Plasma Cutting Machine

The Super series of oxygen plasma cutting machines have cancelled out the taper angles inherent to conventional plasma cutting and perpendicular cutting operations can now be performed. The technology that makes this possible features KOIKE Sanso's unique dual turning system to deliver minimal rounding of the cutting surface upper edge and high-quality cutting surface. The service life of consumables, a problem which plasma cutting has grappled with for many years has been solves: by utilizing the companies unique gas control system and by introducing improvements in the electrode manufacturing system, consumables now last much longer and have a stable performance compared with those made by other companies.

Features:
  • Highly accurate height control and response have been attained by combining the machines in the Super series with the companies own "Dr. Elec III*" which achieves height control.
  • Arc voltage height sensing and stand-off control function.
  • Electrode life monitoring function (countdown system from 100%).
  • Automatic condition setting function using NC data.
  • Good-quality cutting surfaces are bow the order of the day thanks to the more ideal height control.
  • Also provided is an electrode life monitoring function which prevents the kind of defective cutting caused when the consumables reach the end of their service life.
  • Longer consumables life.
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IK-1500 G Oxy-Fuel Coordinates Cutting Machine

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IK-1500 G Oxy-Fuel Coordinates Cutting Machine
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Approx. Rs 16.5 Lakh / UnitGet Latest Price

Product Details:
Number of cutting nozzles6
Cutting nozzles material thickness5-30 mm
Connecting lead length12 m
Adaptation transformator220 V - 110 V
Sample controlHL-93/HL-83

The IK-1500 G Oxy-Fuel Coordinates Cutting Machineis a oxy-fuel coordinates cutting machine with photoelectrical sampling control for contour cuts (edge scanning of drawing lines). With the help of the kerf compensation ring the kerf width can be regulated.

The drive in X/Y-axis results from two dc-servo motors. The mechanical couplings simplify the easy positioning of the machine before starting the cutting process.

The IK-1500 G can be equipped with a manual or motorized height adjustment. The electrical torch attachment is advantageous especially for simultaneous use of multiple cutting torches.

For CNC-operations two different controls are available.

Features
  • Precise and quiet machine running
  • Simple installation
  • Easy operation
  • Wide range of accessory institutions

Scope of delivery
  • Basic machine
  • Guide rail
  • Sample table
  • Magnetic valves for burning gas and oxygen
  • Hole piercing valve
  • Two burner supports (manual, motorized or capacitive height adjustment)
  • Two machine torches
  • Tool set
  • Operation instructions
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Fanuc 30I CNC Control System

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Fanuc 30I CNC Control System
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Approx. Rs 1.5 Lakh / UnitGet Latest Price

Product Details:
Model30I CNC
Number of axis5
Data exchange distanceUp to 100 m
Control SystemPLC/PMC
MaterialMS
FinishingPolished, Powder Coated

The Fanuc 30I CNC Control Systemis designed for high-performance machines based on the demands of machine tool manufacturers and machine operators. The control system is ideal for modern, high-performance machines, requiring a large number of axes, multiple channels and complex and extremely fast functions, such as transfer machines, complex machining centres, 5-axis machines and milling/turning centres.

Supported machine configurations
FANUC CNC controllers are flexible in their application to the machine tool design where either 5-axis simultaneous or "3 + 2" operation is involved. Rotary axes can either
manipulate the tool, the part or a combination of both. Where the productivity of a machine is enhanced by the design of special heads and tables relying on a defined plane of rotation, FANUC CNCs are easily configurable by the Machine Tool Builder.

Fully digital system
Thanks to the limited number of components, the design of the control enclosure is simplified and requires a minimum of wiring. If the control and the display panel are separated,
an optical fibre connection provides guaranteed data exchange at distances of up to 100 m. A similar optical fibre connection is also utilized between the control and the drives. Digital technology throughout ensures that any data transfer can be performed quickly and error-free.

Integrated PLC/PMC
An integrated, ultra-fast PMC processor controls and monitors
the rapid and smooth operation of all machine peripheral devices. The PMC sequence control offers execution speeds of 25 ns/step for ladder logic programs, up to three of which can be executed at the same time.

Drive systems
For optimum machine tool performance, FANUC offers a totally integrated range of drives and motors. Simple maintenance,
high quality, compact design, exceptional power and efficiency are key factors inherent in their design.

High-Speed-Ethernet 'on board'
The Series 30i/31i/32i CNC has an Ethernet interface. This allows the user to integrate the CNC control systems in to a company network. World-wide links can be set up via the Internet. This makes remote diagnosis and maintenance, including online training, possible.

Features
Functions for simultaneous 5-axis machining
Tool Centre Point Control (TCP)
3D Cutter Compensation Tool
Posture Control Tool
Cutting Point Command
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KOIKE Jet Cutting System

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KOIKE Jet Cutting System
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Approx. Rs 18.5 Lakh / UnitGet Latest Price

Product Details:
ModelKOIKEJet 66
Overall length2.896 mm
Effective cutting length1.880 mm
Overall WIdth2.845 mm
Overall cutting width1.880 mm
Overall height2.184 mm (w/o whip)
Table height1.033 mm

The KOIKEJet Cutting Systemcombines Koike Aronson''''s experience and unsurpassed customer support with the latest in waterjet technologies. Laser alignment, initial height sensing, and adjustable water level control improve cutting efficiency. Precision ground ball screw drives ensure accurate cutting motion. And the KMT intensifier pumps delivers state-of-the-art performance.

Systemare available in cutting width of 1.880 mm and lengths of 1.880 mm, 3.099 mm and 3.708 mm (Custom sizes are available upon request). Its precision cutting eliminates secondary operations on metals from gauge thickness up to 200 mm.

Features
  • Initial Height Control
  • Laser Pointerr
  • Cutting Head Crash Sensor
  • Adjustable Water level Control
  • 203 mm Motorized Z-axis travel
  • Pre-loaded linear bearing & precision ground ball screws
  • Features and Benefits
  • Faster, Easier Maintenance
  • Lower Cost, Longer Life
  • Faster Cut, Thicker Material
  • Longer Seal Life with High Pressure Seal Design


Details

ModelKOIKEJet 66KOIKEJet 610KOIKEJet 612
Overall length2.896 mm4.267 mm4.877 mm
Effective cutting length1.880 mm3.099 mm3.708 mm
Overall WIdth2.845 mm
Overall cutting width1.880 mm
Overall height (w/o whip)2.184 mm
Table height1.033 mm
Z-Axis travel203 mm
Linear accuracy (per axis)+/- 0,076 mm
Linear repeatability (per axis)+/- 0,025 mm
Rapid traverse speed12.700 mm/min
Contour speed range0 - 7.620 mm/min
CNC controlCNC Industrial
Machine voltage240 V / 30 Amp.
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Beaver Hand Cutting Machine

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Beaver Hand Cutting Machine
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Approx. Rs 3.53 Lakh / NOGet Latest Price

Product Details:
Cutting nozzle material thickness5-30 mm
Connecting lead5 m
MaterialMS
FinishingPolished, Powder Coated
ApplicationIndustrial, Commercial
Cutting directionVertical and bevel cuts

The Beaver Hand Cutting Machineis an universal hand cutting machine for both straight line and curved line cutting. Bevel cuts are achieved by an angle tracing roller.

The unique design and the adjustable distance between guide wheel and drive axle achieves best cutting results. A long distance between guide wheel and drive axle ensures accurate vertical and bevel cuts, a tighter distance guarantees exact scanning accuracy for curved line cutting.

Features
Moveable guide wheel assures precision cutting of straight and curved lines
Single hand operation and control of all functions
Optional auto-stop function

Scope of delivery
  • Cutting machine Beaver
  • Tool set
  • Operation instructions

Additional Information:

  • Item Code: Beaver
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    Sachin Deshmukh (Director)
    TOSS WELDTRONICS
    Shop No. 2,Gat no.105,Shantai Heights,Jyotiba Nagar,Talawade, Gat No. 105, Jyotiba Nagar, Talwade
    Pune - 411044, Maharashtra, India
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