TOSS WELDTRONICS

Mastergraph Extreme Plasma Cutting Tablemachine posses a host of features and new technologies created by Koike Aronson's experienced Engineers.

High torque and high resolution have been engineered into this design to accommodate improved plasma bevel cutting technologies. It is equipped to handle your job requirements and is flexible enough for adaptation to future process requirements.

This plasma cutting machine is the perfect fit to increase production and save time for industries within the

• Steel Service Centers
• Heavy Fabricators
• Tank Manufacturers
• Shipbuilders
• General Fabricators and the alike

In addition, this plasma cutting table is packed with exciting features and benefits ready to increase efficiency, quality and your bottom-line profitability. Koike Aronson has created a new world standard in thermal cutting machines. The Mastergraph Extreme utilizes the latest technologies to provide unmatched speed, accuracy, versatility, and durability in a thermal cutting machine. Designed to satisfy the world's most demanding customer requirements, the Mastergraph Extreme plasma bevel cutting machine has been engineered to provide the power needed for today and the flexibility for tomorrow.

• Plasma & Oxy-fuel cutting process capatible

• Operator Console Hard-wired switches for powering machine, selecting oxy-fuel station, operation and E-stop button. Swivels to the left or right for better ergonomic machine operation.
• Emergency Stop Button E-stop button quickly and safely shuts off machine motion and cutting process, including oxy-fuel gases to the torches.
• Linear Way and Heat Shields Wide profile replaceable linear roundway provides for a smooth and accurate cutting motion. Heavy duty heat shields protect machine from heat and sparks.
• Rear Shelf Component Covers Prevents damage to components from harsh cutting environment such as, smoke, sparks, and dirt (shown with optional Hi-Lo Oxyfuel gas system).
• Limit Switches Used for over-travel as well as homing of the machine.
• Rail Axis Cable Carrier Can be mounted on the floor or overhead. A sealed design keeps hoses and cables protected from harsh environments.
• Large Diameter Drive Pinions Large diameter pinions offer accurate and smooth machine motion.
• Maintenance Free Guide Rollers Sealed bearings for linear roadway.
• Main Rail Saddle Heat Shields Protects main beam and rails when cutting heavy metal.
• Heavy Duty H-Beam and Rail Design Provides highly accurate symmetry for the basis of precision cutting and smooth motion. Allows expansion of rail length and use of common rail for two or more machines.
• Air Tensioning System For proper pinion-to-rack engagement; extends pinion and rack life.
• Slave Carriage Band Clamp Allows easy and accurate placement and spacing of tools such as oxy-fuel and plasma torches; allows mirror cutting of parts.
• Heavy Duty Slave Carriage Steel Band Endless loop stainless steel band keeps the motion of transverse axis accurate and smooth when using multiple torches.
• Koike-Engineered Main Electrical Enclosure Offers "off-the-shelf" components including Yaskawa Drives

• Hypertherm EDGE Pro

• Rapid Gas Adjustment
• Koike's unique "One touch flame adjuster is used in the gas distribution system
• More Highly Automated
• Using a 4-way switch lets the cutting oxygen out for smooth cutting
• Functional and Simple Controls
  Power switch, speed control, 4 way torch direction switch, rapid traverse, and indicator lamp are all grouped for ease of use
• Easy to Use
  Two motors, one for web cutting and one for flange work
• Diagonal Cuts of Flange, Web and Bevel Cutting
• Can cut Webs up to 60" and Flange up to 31"
• Quality cut surface finish
• Light and Portable

• HL-93/HL-83 sample control
• The precise and quiet machine running
• Simple installation
• Easy operation
• A wide range of accessory institutions

• Basic machine
• Guide rail
• Sample table
• Magnetic valves for burning gas and oxygen
• Hole piercing valve
• Two burner supports (manual, motorized or capacitive height adjustment)
• Two machine torches
• Tool set
• Operation instructions

• INTEGRAPH has motors on both sides to provide dual-side drive control, for high-precision, high-quality cutting performance.
• Fast feed speed of 60 m/min have is achieved by using an aluminum frame.
• The unit is lightweight, yet strong.
• Cylinder-switchable dust collection duct and push fan collect dust only from around the cutting area, and provide high dust collection capacity.
• pull-out drawer-type slag collector simplifies slag removal

• Precise and quiet machine running
• Simple installation
• Easy operation
• Wide range of accessory institutions

• Basic machine
• Guide rail
• Sample table
• Magnetic valves for burning gas and oxygen
• Hole piercing valve
• Two burner supports (manual, motorized or capacitive height adjustment)
• Two machine torches
• Tool set
• Operation instructions

• Strong and stiff machine construction
• Choice of plasma units
• 'Plug and Cut' Design - installed in almost no time
• Almost maintenance free
• Easy to use CNC controller with 15" touchscreen
• Direct DXF import
• Automatic height control (depends on machine configuration)
• Pneumatic floating head for thin sheet metal (depends on the machine configuration)

• Cutting with precision plasma or oxy-fuel cutting, even in combination
• Machine width 4,000 mm to 6,000 mm
  (in steps of 500 mm)
• Cutting width 3,100 mm to 5,100 mm
• Runway length up to 50,000 mm
  (in steps of 3,000 mm)
• Positioning speed of up to 56 m/min.
• Up to eight tools
• Advanced CNC technology
• Bevel cutting units for plasma and oxy-fuel cutting may be used

Details

Y-axis drive system

Durability and advanced technology have been built into theLaser Cutting Machinesensuring dependable ease of operation. The LASERTEX is the answer for improving existing production processes and opening new opportunities to expand your business.

The LASERTEX-series cutting machines is the ultimate solution for the larger capacity and higher accuracy demands of today's industry. The LASERTEX is designed to address the increasing demand for reducing the cost of operating expenses by utilizing common-line cuttinh and unmanned operation.

Costs can be reduced significantly by operating the system unattended during night shift hours. The LASERTEX is capable of producing two shifts of operation for one shift's labor cost. A dross-free result eliminates the need for secondary cleaning operations. Common-line cutting reduces remnant scrap costs from 1% to 5%. With unmanned operation, cost of operating the machine is lower due to decreased cost of power and no operator interference.

• Sigma Box beam delivery
• Unmanned operation
• HSQ piercing includes AFT
• Common line cutting
• Superior cut accuracy
• Power track
• Carriage Pendant Operation
• Chiller included
• Setting of Cutting Conditions

Details

With a rigid machine structure, MYNUC can achieve faster speeds and respond to a maximum rapid traverse speed of 54m/min.

Details

The Versagraph Extreme A Plasma Cutting Machineis an extra heavy-duty, gantry, a thermal cutting machine using the latest design methods such as Finite Element Analysis (FEA) to assure this machine can operate in the most challenging environments. The Versagraph Extreme series utilizes the latest technologies to provide unmatched speed, accuracy, versatility, reliability and durability in a thermal cutting machine.

• Operator Station Sercos III Edge-Pro CNC provides fast communications between the CNC, tool options, and ethernet. The easy to use operator console is designed to incorporate up to 4 plasma stations, 2 full contour plasma bevel heads and up to 16 oxy-fuel torches. A swivel design allows the operator to work inside or outside of the longitudinal rail.
• Large Heavy Duty Rail System The floor mounted rail systems provides a very rigid foundation for the large 37 KG triple machined rail. This is necessary for very accurate and smooth machine motion. This large heavy-duty rail system can be easily expanded to accommodate additional cutting lengths or additional machines on a common rail.
• KOIKE Engineered Main Electrical Enclosure No proprietary components are designed into the KOIKE main electrical enclosure. Only "Off-the-Shelf" components are structured for this design. This main electrical enclosure incorporates Sercos-III interface for extremely fast communication between the CNC and electrical components. 18 Amp Bosch/Rexroth drives are used to give the HP required to achieve 1400 IPM rapid traverse speed. Power requirements are 480/3/60 @ 30 Amp.
• Powerful AC Servo Drives and Ultra Low Backlash Planetary Gearboxes Power 6 hp drives, for X and Y-axis, provide precise, smooth, and accurate motion for excellent cut quality.
• Drive System Engagement Precisely engages the pinion into the rack using dual precision linear bearings. Provides long life and accurate machine motion.
• Large Diameter Drive Pinions Large diameter pinions offer accurate and smooth machine motion and are designed to achieve a very 1400 IPM rapid traverse speeds.
• Large 12" Dia. Main Roller/Rail Scrapper Large heavy duty main saddle rollers provides stability for heavy loads while achieving smooth motion.
• Large Brass Rail Scrappers Provide excellent scrapping of debris to keep machine motion smooth and stable.
• Cross Axis Cable Carrier A sealed design keeps hoses and cables protected from harsh environments.
• Rail Axis Cable Carrier Can be mounted on the floor or overhead (optional). A sealed design keeps hoses and cables protected from harsh environments.
• Heavy Duty Cross Axis Linear Bearings Precision linear bearings provide smooth and very accurate motion while providing very heavy load capacities.

The Monograph Extreme A CNC Plasma Cutterdesigned to deliver many years of reliable performance and efficient production. It features a unitized downdraft table design, keeping the overall footprint as compact as possible, thus maximizing your production space. This design allows the operator full view of the cutting operation. Maximum fume extraction is achieved with the deep design of the downdraft table.

Equipped with either a Hypertherm's EDGE Pro Ti CNC and Integrated Sensor Ti Torch Height Control or Flashcut Titanium CNC and Flashcut Stingray Plasma Height Control, this machine allows ease of use for any operator. It's sturdy design and low backlash planetary gearboxes allow this single side drive machine to deliver premium motion and accuracy.

• Emergency Stop Button To quickly and safely shut off machine motion and cutting process, including oxy-fuel gases to the torch.
• Precision Ground Rail and Guide Rollers Ensures smooth and accurate motion.
• Limit Switches Used for over-travel as well as homing of the machine.
• Cable Carrier Allows cables and hoses to be managed properly when moving from one end of machine to the other.
• Precision Ground Rack and Drive Pinions Large diameter pinions offer accurate and smooth machine motion.
• Maintenance Free Guide Rollers Sealed bearings for linear roundway.
• Planetary Gearbox and Servo Motor Precise and accurate motion.
• Adjustable Leveling Pads Allows for easy leveling.
• Fork Truck Lift Pockets Easily move machine from one location to another.
• CNC Controller Hypertherm EDGE Pro Ti see literature for all the benefits

• Hypertherm EDGE Pro with Sensor-Ti Torch Height Control
• Flashcut Titanium Series CNC with Flashcut Stingray Plasma Height Control

• Cost Efficient
• Comes with two-year warranty

The Plate Pro Extreme utilizes the latest technologies to provide unmatched speed, accuracy, versatility, and durability in a thermal cutting machine. Designed to satisfy the world's most demanding customer requirements, the Plate Pro Extreme has been engineered to maximize its' performance while costing so little. Steel Service Centers, Heavy Fabricators, Tank Manufacturers, Shipbuilders, and General Fabricators are just a few of the Plate Pro Extreme target customers.

• Plasma or Oxy-fuel cutting process compatible

• Emergency Stop Button To quickly and safely shut off machine motion and cutting process, including oxy-fuel gases to the torch
• Limit Switches Used for over-travel as well as homing of the machine.
• Slave Carriage Band Clamp allows easy and accurate placement and spacing of tools such as, oxy-fuel and plasma torches.
• Operator Console Hard-wired switches for selecting oxy-fuel station, oxy-fuel processes and gas system control. The CNC is mounted to a remote pedestal.
• Rail Axis Cable Carrier Is mounted to the rail pedestal weldment. The cable carrier keeps all of the hoses & cables organized during machine movement.
• Linear Way and Heat Shields Replaceable linear roundway provides for a smooth and accurate cutting motion. Heavy duty heat shields protect the machine from heat and sparks.
• Large Diameter Drive Pinions Large diameter pinions offer accurate and smooth machine motion.
• Maintenance Free Guide Rollers Sealed bearings for linear roundway
• Floor Mounted Rails Mounted on a fixed-based plate Provides highly accurate symmetry for the basis of precision cutting and smooth motion. Allows expansion of rail length and use of common rail for two or more machines.
• Koike Engineered Main Electrical Enclosures Offers "off-the-shelf" components including Yaskawa Drives and motors.

• Option CNC Control Hypertherm's EDGE Pro Shape Cutting Motion Controller

• Hypertherm (Click here for Hypertherm Cut Charts) High definition or conventional plasma systems
• TrueHole(TM) Ready significant better hole quality
• Plasma Height Control & Options include Hypertherm Sensor PHC, Hypertherm ArcGlide Torch Height Control, Manual Plasma Bevel Station, and Laser pointer
• Marking Options Pneumatic Dot-Peen Pin Stamp Marker Station and Plasma Plate Marking

TheMastergraph EX2 CNC Plasma / Oxyfuel Cutting Machineuses the latest technologies to assure it can operate in the most challenging environments. The Mastergraph EX2 series provides unmatched speed, performance, reliability, and flexibility in a thermal cutting machine.

The Mastergraph EX2 can be fully customized to fit your production needs and increase your productivity. Multiple plasma stations, oxy-fuel stations, marking options as well as full contour plasma beveling, which is controlled through a very easy to use operator interface. The Mastergraph EX2 provides the ultimate solution for Steel Service Centers, Heavy Fabricators, Equipment Manufacturers, and Shipbuilders are just a few of our markets.

Standard Equipment

• A Global Standard Digital Interface for communicating between controls and motion devices Sercos III Edge-Pro CNC provides communications between the CNC, tool options, and ethernet. The easy to use operator console is designed to incorporate up to two plasma stations, one full contour plasma bevel head and up to eight oxy-fuel torches. A swivel design allows the operator to work inside or outside of the longitudinal rail.
• Koike- Engineered Main Electrical Enclosure No proprietary components are designed into the Koike main electrical enclosure. Only "off-the-shelf" components are structured for this design. This main electrical enclosure incorporates Sercos-III or EtherCAT interface for fast communication between the CNC and electrical components. 18 Amp Bosch/Rexroth drives are used to give the HP required to achieve 1400 IPM rapid traverse speed. Power requirements are 480/3/60 @ 30 Amp.
• Powerful AC Servo Drives and Ultra Low Backlash Planetary Gearboxes Powerful 6 HP drives, for X and Y-axis is engineered for precise, smooth and accurate motion for excellent cut quality.
• Drive System Engagement Precisely engages the pinion into the rack using dual precision linear bearings. Makes for a long life and accurate machine motion.
• Large Heavy-duty Rail System The floor mounted rail systems provides a very rigid foundation for the large 37 KG triple machined rail. This is necessary for very accurate and smooth machine motion. This large heavy-duty rail system can be easily expanded to accommodate additional cutting lengths or additional machines on a common rail.
• Large Diameter Drive Pinions Large diameter pinions offer accurate and smooth machine motion and are designed to achieve 1400 IPM rapid traverse speeds.
• Drive System Engagement Precisely engages the pinion into the rack using dual precision linear bearings. Makes for a long life and accurate machine motion.
• Large 8" Dia Main Roller Large heavy-duty main saddle rollers provide stability for heavy loads while achieving smooth motion.
• Large Brass Rail Scrapers Provide excellent scraping of debris to keep machine motion smooth and stable.
• Heavy Duty Cross Axis Linear Bearings Precision linear bearings provide smooth and very accurate motion while providing very heavy load capacities.
• Rail Axis Cable Carrier Can be mounted on the floor or overhead (optional)
• Cross Axis Cable Carrier A sealed design keeps hoses and cables protected from harsh environments.
• Machine Tool Testing All machines tested to ISO 230-2 standards. Machine Motion Accuracy .015" Accuracy .005" Repeatability (compensated machine motion in 72"; *measured with laser interferometer).
• Cable and Hose Management All cable and hoses are properly installed to eliminate twisting and fraying during machine motion.
• Slave Carriage Band Clamp Allows easy and accurate manual placement and spacing of tools such as oxy-fuel and plasma torches.

The Supergraph IV Unitized CNC Plasma Cutting Machinewill boost your shop's productivity and consistency while reducing material waste by as much as 30%. With a high traverse speed, you have the ability to maximize production without the loss of floor space. The compact design of the Supergraph IV also enables it to be easily moved and set up at a different location. This is truly a high powered, compact KOIKE CNC plasma cutting machine.

The Supergraph IV is one of a KOIKE's CNC plasma cutting machine able to cut

• mild steel
• armor plate
• stainless steel
• aluminum and more

This machine is packed with exciting features and benefits ready to increase efficiency, quality and your bottom-line profitability.

• CNC Controller Hypertherm EDGE-Pro Shape Cutting Motion Controller
• Unitized Zoned Downdraft Table Design with CNC Controlled Pneumatic Damper Control for Zone Operation
  The table is designed to hold up to 1-1/4" plate with removable slat frame assembly and/or individual slat removal.
  
  Tuck Rail Design
  Protects linear bearings, cable carrier, cables and hoses from harsh environments.
  Optional Removable slag pans are available.

• Plasma System & Options
• Hypertherm HyPerformance/HyDefinition Plasma Systems
  HyPerformance Plasma cuts fine-feature parts with superior quality and consistency while eliminating cost of secondary operations. The quick disconnect torch makes changing consumables fast and easy. Long consumable life, dross free edges, minimum angularity and high system reliability maximize productive "arc-on-time". HyPerformance Plasma combines fast cutting speeds, rapid process cycling, quick changeovers and high reliability to maximize productivity. 130 amp to 260 amp systems are available to meet your production demands.
• Hypertherm Conventional LongLife Air and Oxygen Plasma Systems
  Heavy-Duty production tools with cost reducing LongLife technology for dramatically longer consumable life and much lower operating costs. The quick disconnect torch makes hanging consumables fast and easy. Impressive cut speeds, consistent cut quality and exceptional consumable life gives this plasma system a reliable performance across a wide range of industrial applications.
• True Hole(TM) Ready
  TrueHole(TM) Technology founded by Hypertherm produces a significantly better hole quality than what has been previously possible before using plasma.
  This technology was developed for mild steel from gauge to 1" (25 mm) and has been optimized from a 11 to a 21 diameter to thickness ratio.

The Plate-Fab Plasma/Oxy-fuel CNC Cutting Machinefrom Koike Aronson, Inc. is a unitized design incorporating a downdraft or water cutting table. Engineered for increased precision and more options at a lower cost the Plate-Fab can be configured to cut plates sizes 5 or 6 foot wide by 10 or 12 foot long and up to 2 inches thick steel.

• The Plate-Fab is available with one plasma and/or one oxy-fuel torch.
• Unitized frame design for superior strength, accuracy, and durability
• Plasma cutting options include having the latest plasma technology available in the market such as True Hole (TM), Rapid Part (TM)and SureCut(TM) by Hypertherm.
• Unitized downdraft or water cutting table
• 2-year warranty
• Free lifetime phone support
• Remote diagnostics

• Maximum Table Capacity 2-inch thick mild steel
• Emergency Stop Button To quickly and safely shut off machine motion and cutting process, including oxy-fuel gases to the torch
• Limit Switches Used for over-travel as well as homing of the machine.
• Operator Console Hard-wired switches for selecting an oxy-fuel station, oxy-fuel processes and gas system control. The CNC is mounted to a remote pedestal.
• Rail Axis Cable Carrier Is tucked under the table, keeping hoses and cables safe from sparks; the cable carrier keeps all of the hoses and cables organized during machine movement.
• Linear Bearing Design Both X & Y Axis linear bearing with ball slides creates smooth & accurate motion.
• Large Diameter Drive Pinions Large diameter pinions offer accurate and smooth machine motion. Dual side rack and pinion drive/feedback for accuracy.

• CNC Control Hypertherm's EDGE Pro Ti Controller

• Hypertherm (Click here for Hypertherm Cut Charts) High definition or conventional plasma systems
• TrueHole(TM) Ready significant better hole quality
• Plasma Height Control & Options include Hypertherm Sensor Ti, Torch Height Control.
• Marking Options Plasma Plate Marking
• Manual Plasma Bevel Station
• Oxy-Fuel Station includes G6 Torch lifter, 500L Koike torch, Koike D7 Cutting Tips.
• Table Options include unitized design incorporating a downdraft or water cutting table.
• Downdraft Table Option - A unique double-walled downdraft cutting table isolates sparks and fumes while providing an air insulation system which reduces heat transfer from thermal cutting to the cutting machine. The overall system improves accuracy and longevity of your cutting machine. Removable clean out pans in the down draft table make cleaning out the cutting table fast and easy. Pans glide out on a specially designed system that allows slag and debris to be pulled out manually and dumped.
• Water Table Option - The raise / lower table feature of the water cutting table allows for proper adjustment of water to the bottom of the plate using air pneumatics and water displacement. Removable clean out pans are designed to reduce clean out time.
• Fume Extraction Unit - made by Donaldson ExtraLife(TM)

The PNC-12 Extreme Portable CNC Cutting Machineis a whole new innovative cutting solution developed with KOIKE's highest standards. It is the perfect machine to enter the world of CNC cutting.

Based on demands from the market for a simple, economical, and versatile CNC cutting machine, KOIKE designed a machine that is portable, operated by CNC and suitable for both plasma and oxy-fuel cutting.

• Plasma Cutting Ready
  Cut non-ferrous and thin material by adding on a plasma system
• Cutting Thickness
  Can cut maximum of 4 in.
• CNC Controller
  Computer controlled technology allows unlimited shape cutting using 45 pre-programmed patterns or use of NC code.
• Performs Various Cuts
  Including straight lines, circles, programmed shapes and straight beveling.
• Light weight
  Can be moved and used just about anywhere.
• Electric Clutch X and Y
  Position machine body and torch; quickly before and after a cut.
• Oxy-Fuel Cutting
  Limited lifetime torch warranty. Programmable piercing sequence prevents tip damage.
• Plasma Cutting Package
  Includes initial torch height sensor, arc voltage height control, and torch break away.

We are offering Laser Cutting Machinesto our clients. The KOIKE designed Lasertex uses a patented process in which the resonator is mounted to the main beam cross carriage. This then moves with the cutting/focus head. The laser beam is reflected by stationary mirrors inside an air purged Sigma box. The laser beam never changes. This allows for capabilities of 20-feet cutting width to over 200-feet of cutting length. Complete lights out operation can be achieved, which saves on energy costs and man power. Laser cutting has a very low heat affected zone and can maintain tight part tolerances versus an oxy-fuel or plasma cuts.

• Downdraft table
• Open Frame Table